HG-T laser thru-beam sensor for measurements
Highly precise and stable measurements
The laser thru-beam sensor of the HG-T series works with a belt-shaped laser beam with a height of 10mm for measuring an area, e.g. for checking the contours of an edge.
The sensor achieves a repeatability of < 1µm and has a linearity of less than ± 12µm over the whole measurement range.
The thru-beam sensor has a sensing range of 500mm, which means that a larger variety of applications can be realized than with sensors with a shorter sensing range.
Flexible mounting
The HG-T series comes with two different sensor heads, which only differ in their dimensions. The slim type is 10mm less wide than the standard type and fits well into machines with very limited space.
Standard type:
- Emitter: 8 x 30 x 60mm (W x D x H)
- Receiver: 8 x 30 x 60mm (W x D x H)
Slim type:
- Emitter: 8 x 30 x 60mm (W x D x H)
- Receiver: 8 x 20 x 60mm (W x D x H)
The optional side view mirror makes it possible to deflect the beam by 90°.
To speed up commissioning, the sensor heads are equipped with a beam alignment function. The sensor heads are easy to mount by plugging them into the controller. The controller automatically detects whether the emitter and receiver have been connected correctly.
Electric features
The controller is equipped with a current voltage output by default. The output type can be selected according to the application requirements. External inputs allow users to control laser emission, reset the device, or save data during the process. The controller supports high-speed sampling and realizes a frequency of up to 2kHz.
Excellent performance
Thanks to functions like filters, edge detection, light intensity checks and averaging of measurement values (up to 1024), the measurements are very reliable. These functions help you to detect at an early stage when the measuring process does not run smoothly anymore and the system needs to be modified.
Easy installation of multiple sensors
The master-slave system makes it easy to connect up to 15 sensors in series. Another feature increasing ease-of-use is the possibility to copy settings from the master to the slave units. An LED indicates when copying is in progress.
Applications
- Guiding the sheet edge of battery electrodes
- Checking diameter and position of threads or wires
- Detection of wafers stacked on top of each other
- Guiding of translucent films
- Measuring of drill holes in motor components
- Measuring the thickness of materials such as films or textile webs
- Highly precise measuring and checking of web edges
- Glass substrate positioning
- Measuring of diameters
Sensor head
Type | Measurement center distance and measuring range | Sensing range | Repeatability | Model No. |
---|---|---|---|---|
Standard type | 10mm | 500mm | 1µm | HG-T1010 |
Slim type | HG-T1110 |
Sensor head connection cable
The sensor head connection cable has to be ordered separately.
Description | Length | Model No. |
---|---|---|
Connection cable from the sensor head to the controller (sensor consists of emitter and receiver) | 2m | CN-HT-C2 |
5m | CN-HT-C5 | |
10m | CN-HT-C10 | |
20m | CN-HT-C20 |
Controller
Type | Output | Model No. | |
---|---|---|---|
Master unit | High-performance type with analog current / voltage output | NPN | HG-TC101 |
PNP | HG-TC101-P | ||
Slave units | High-performance type | NPN | HG-TC111 |
PNP | HG-TC111-P | ||
Wire-saving type | - | HG-TC113 |
Option
Description | |
---|---|
HG-TSV10 | Side view mirror for deflecting the laser beam |
SC-HG1-USB | USB communication unit for HG-T series |
Sensor head
Type | Standard type | Slim type | |
---|---|---|---|
Model No. | HG-T1010 | HG-T1110 | |
Compatible controller | HG-TC101 (-P), HG-TC111 (-P), HG-TC113 | ||
Position detection method | CMOS based | ||
Applicable standards | EMC Directive, RoHS directive, FDA regulations | ||
Measurement range (width of laser belt) | 10mm | ||
Sensing range (installation distance) | 0 to 500mm | ||
Beam source | Red semiconductor laser, class 1 (IEC/JIS/GB/FDA) Max. power of the emitting element 0,3mW, laser wavelength 655nm | ||
Repeatability | 1μm (installation distance: 20mm) 2.5μm (installation distance: 100mm) 5μm (installation distance: 500mm) | ||
Linearity | ±0.12% F.S. (installation distance: 20mm) ±0.28% F.S. (installation distance: 100mm) | ||
Object to be sensed | Min. ø 0.5mm (installation distance: 500mm) | ||
Operation indicator | Emitter | Laser emission indicator (green) | |
Receiver | Beam-axis alignment indicator (orange / green), judgment output indicator (orange / green) | Judgement output indicator (orange / green) | |
Environmental resistance | Degree of protection | IP67 (IEC) | - |
Ambient temperature | Operation: -10 to +45°C (no condensation or ice) | ||
Storage: -20 to +60°C | |||
Ambient humidity | Operation: 35 to 85% RH Storage: 35 to 85% RH | ||
Insulation resistance | Min. 20MΩ at 250V DC | ||
Vibration resistance | 10 to 500Hz frequency, 1.5mm double amplitude in X, Y and Z directions for two hours each (maximum acceleration 196m/s²) | ||
Shock resistance | 1960m/s² acceleration in X, Y and Z directions three times each | ||
Grounding | Capacitor grounding | ||
Material | Housing: Die-cast aluminum, light emitting and receiving surfaces: Glass | ||
Cable | 4-wire cable with connector, 0.2m (not included in delivery) | ||
Weight | Net weight: Emitter 30g approx., receiver 30g approx. | Net weight: Emitter 30g approx., receiver 30g approx. |
Controller
Type | Master unit | Slave unit | ||
---|---|---|---|---|
High-performance | High-performance | Wire-saving | ||
Model No. | NPN output | HG-TC101 | HG-TC111 | HG-TC113 |
PNP output | HG-TC101-P | HG-TC111-P | ||
Compatible sensor head | HG-T1010, HG-T1110 | |||
Number of connectable units | Up to 15 slave units can be connected per master unit. | |||
Supply voltage | 24V DC ±10%, including ripple 0.5V (P-P) | |||
Current consumption (note 2) | Max. 100mA (when sensor head is connected) | |||
Analog output | Current output (note 3) | Current output range: 4 to 20mA / F.S. (default value) | ||
Error output: 0mA | ||||
Linearity: ±0.25% F.S. | ||||
Load impedance: max. 250Ω | ||||
Voltage output | Voltage output range: 0 to 5V / F.S. (default value) | |||
Error output: 5.2V | ||||
Linearity: ±0.05% F.S. | ||||
Load impedance: max. 250Ω | ||||
Control output (output 1, output 2, output 3) | NPN output type
PNP output type:
|
– | ||
Short-circuit protection | Incorporated (automatic reset type) | – | ||
Judgment output | NO / NC switching method | – | ||
Alarm output | Open when alarm occurs | – | ||
External input (input 1, input 2, input 3) | NPN output type
PNP output type:
|
– | ||
Trigger input | Input time min. 2ms (ON) | |||
Laser emission stop input | Input time min. 20ms (ON) | |||
Preset input | Input time min. 2ms (ON) | |||
Reset input | Input time min. 20ms (ON) | |||
Bank input A / B | Input time min. 20ms (ON) | |||
Sampling cycle | 1ms (standard sampling) / 0.5ms (high-speed sampling) | |||
Averaging (selectable) | 1 time (2ms), 2 times (3ms), 4 times (5ms), 8 times (9ms), 16 times (17ms), 32 times (33ms), 64 times (65ms), 128 times (129ms), 256 times (257ms), 512 times (513ms), and 1024 times (1025ms) | |||
Display resolution | 0.1μm | |||
Display range | -199.9999 to 199.9999mm | |||
Degree of pollution | 2 | |||
Altitude | Max. 2000m | |||
Environmental resistance |
Degree of protection | IP40 (IEC) | ||
Ambient temperature | Operation: -10 to +50°C (no condensation or ice); Storage: -20 to +60°C | |||
Ambient humidity | 35 to 85% RH, at storage: 35 to 85% RH | |||
Insulation resistance | Min. 20MΩ with 250V DC megger between all supply terminals connected together and enclosure | |||
Voltage withstandability | 1000V AC for one minute between all supply terminals connected together and enclosure | |||
Vibration resistance | 10 to 150Hz frequency, 0.75mm amplitude in X, Y and Z directions for two hours each | |||
Shock resistance | 98m/s² acceleration (10G approx.) in X, Y and Z directions five times each | |||
Material | Case: polycarbonate, cover: polycarbonate, keys: polyacetal | |||
Cable | 0.2mm² 2-core cable (brown and blue lead wires) / 0.15mm² 7-core composite cable, 2m long | 0.15mm2 7-core composite cable, 2m long | – | |
Weight (approx.) | 140g | 140g | 60g |
Notes:
- Where measurement conditions have not been specified precisely, the conditions used were as follows: supply voltage 24V DC, ambient temperature +20°C
- Current consumption does not include analog current output
- Linearity F.S. = 16mA, and is linearity with respect to digitally measured values
- When slave units are connected to the master unit, the maximum sink current / source current of the control output and ambient temperature vary depending on the number of connected slave units.
Downloads
Name | File type | Size | Date | Language |
---|---|---|---|---|
Brochure Capteurs | Catalog, Shortform | 32 MB | 28.03.2024 | French |
Data sheet HG-T | Data sheet | 6 MB | 23.03.2022 | English |
Catálogo Resumen Sensores | Data sheet | 29 MB | 28.03.2024 | Spanish |
Senzory - Zkrácená verze | Catalog, Shortform | 10 MB | 28.03.2024 | Czech |
Übersicht Sensoren | Catalog, Shortform | 28 MB | 28.03.2024 | German |
Short Form Sensors for Factory Automation | Catalog, Shortform | 33 MB | 28.03.2024 | English |
Programma Sensori | Catalog, Shortform | 3 MB | 28.03.2024 | Italian |
HG-T 3D Data | CAD | 3 MB | 26.07.2023 | Other |
HG-T 2D Data | CAD | 191 KB | 26.07.2023 | Other |
SC-HG1-ETC 2D data | CAD | 15 KB | 26.07.2023 | Other |
SC-HG1-ETC 3D data | CAD | 824 KB | 26.07.2023 | Other |
HG-T1010 Instruction Manual, CMJE-HGT1010 | Manual | 825 KB | 08.04.2024 | English |
HG-T Series User's Manual, WUME-HGT-9 | Manual | 13 MB | 26.09.2024 | English |
HG-TC Instruction Manual, CMJE-HGTC | Manual | 2 MB | 08.04.2024 | English |
HG-T1110 Instruction Manual, CMJE-HGT1110 | Manual | 740 KB | 08.04.2024 | English |
HG-T Configuration Tool User's Manual, WUME-HGTCT-7 | Manual | 8 MB | 24.05.2024 | English |
SC-HG1-ETC(HG-S and HG-T), ESI file (EtherCAT definition file) | Software | 219 KB | 23.04.2024 | English |
HG-T Configuration Tool, Version 1.3.1. For Windows 10 / 11. | Software | 82 MB | 23.04.2024 | Japanese, English, Chinese (Simplified), Korean |
Sensor Selection Guide for Packaging Industry | Catalog | 15 MB | 12.07.2022 | English |
Übersicht Topseller Automatisierungstechnik, 6215eude | Catalog, Shortform | 3 MB | 02.05.2024 | German |
Top seller - Automation products, 6215euen | Catalog, Shortform | 3 MB | 01.05.2024 | English |
Les essentiels - Produits d’automatisme, 6215eufr | Catalog, Shortform | 5 MB | 16.06.2023 | French |
Catálogo resumen - Gama de producto automatización industrial | Catalog, Shortform | 6 MB | 25.09.2023 | Spanish |
Brochure "Focus Automazione" | Catalog, Shortform | 8 MB | 11.11.2024 | Italian |