Advanced Automation: SIMAR Forming / Cartoning Machine for SIMCA CUCITRICI
In the current context of the packaging industry , efficiency and precision are key elements to meet the growing needs of the market. SIMAR, a panel builder and system integrator, has collaborated with SIMCA CUCITRICI to realize the automation of a high-performance corrugated cardboard converting machine. This innovative solution, equipped with Panasonic Industry products, represents a significant step forward in improving productivity and quality in the sector.
The cardboard converting line
The machine developed by SIMAR is a cardboard converting line designed to fold, stitch and glue medium/large sized cardboard, over one meter. This machine is able to handle a wide range of formats, making it extremely versatile for the needs of different end users. Thanks to the integration of Panasonic technology, the machine offers high performance and great reliability.
Hardware Used
The line is equipped with servo drives that allow continuous and precise movements, integrating five axes, all equipped with Panasonic MINAS A6 motors, which guarantee optimal control and rapid response:
- Stitching head: Uses powerful motor, fast and reliable in precision and speed.
- Conveyor belts: Equipped with a superior power motor, necessary to ensure precision and the necessary torque during the stitching cycle.
- Cardboard folding arms: Used for folding box panels. Cam movement programmed to achieve, in a very short time, a rotation of 140/150° back and forth up to 83 revolutions/minute
- Feeder: Ensures continuous feeding of the cartons synchronized with the machine cycle.
- The Panasonic GM1 Motion Controller orchestrates the machine's movements and rapid synchronization via the EtherCAT network. Programming in CODESYS and Panasonic's advanced motion functions allowed the project to be realized quickly and significantly simplifying the architecture required for the proper functioning of the plant.
- High Performance: The high-end converting line is capable of achieving high performance, with a production capacity of up to 5000 boxes/hour, depending on the format. This translates into a speed of 83 boxes per minute, making the machine highly competitive in the sector.
Extreme Adaptability to Different Formats
One of the strengths of this machine is its ability to adapt to various cardboard formats. Designed to meet the demands of a packaging supplier, the machine is able to handle a wide range of sizes and shapes, making it ideal for companies that need flexibility in production.
Benefits for the End Customer
- Reduction of Production Times
Thanks to the automation and efficiency of the machine, production times are significantly reduced. This allows companies to respond quickly to market demands, improving their competitiveness. - Improved Operability
The machine offers improved operability, with a fast format changeover that allows you to switch from one type of cardboard to another quickly and easily. The management of the speeds of each axis allows you to optimize the process, further improving efficiency and ensuring maximum productivity. - High Precision
he forming and stitching positions are extremely precise, ensuring a high quality final product. This is particularly important in the packaging industry, where quality is essential to ensure end-user satisfaction.
Advantages of the Automation Solution with Panasonic
- Reliability
The use of Panasonic technology ensures a high level of reliability. The motors and drive systems are designed to operate continuously and without problems, minimizing downtime. - Motion Package Performance
anasonic’s motion package, consisting of motors, servo drivers and controllers, offers superior performance. This allows the machine to operate at high speeds while maintaining exceptional precision.
Conclusion
The automation of the cardboard converting line made by SIMAR for SIMCA represents a significant step forward in the packaging sector. Thanks to its high performance, adaptability and precision, this machine is able to meet the needs of an ever-changing market. The advantages offered by the Panasonic automation solution, such as reliability and high performance, make it an ideal choice for companies looking to optimize and speed up their production processes.
SIMCA, located in Castelli Calepio (BG), was founded by a local entrepreneur with the aim of making machines for the wood and pallet market. The company was later taken over by the CORALI group, which was already a leader in the domestic and foreign sector for complete processing lines for pallets, fruit crates and industrial plants in general. It then reverted to an independent entity, specializing in the corrugated cardboard sector. the corrugated cardboard sector. SIMCA started building plants for the corrugated cardboard converting, bringing with it valuable know-how acquired over time.
SIMAR AUTOMAZIONI is a system integrator / panel builder specialized in industrial automation. The company is dedicated to the design and implementation of automated solutions to improve the efficiency and productivity of companies. Thanks to a deep knowledge of automation technologies and a strong partnership with leading suppliers in the sector, Simar is able to offer customized solutions that meet the specific needs of customers
