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RL132 - the high speed radial lead component insertion machine

The RL132 high-speed radial THT-insertion machine, with a cycle time of 0.14 s/component, offers outstanding technology in an efficient footprint.

smart-factory-solutions tht RL132 shadow

The RL132 combines functionality and speed with an insertion rate up to 25,700cph (.14s/component), a board processing sizes up to 650 x 381mm, a 33% reduction in PCB transfer time, up to 18% reduction in electrical and air consumption per insertion and an improved parts lifespan for a very low cost of ownership.

This through-hole machine features a 4-pitch span and is configurable with 40 or 80 components inputs. Meanwhile, its dual split carriage enables machine function at exchange mode and parts replenishment during production. The RL132 was designed for a non-stop productivity.

The Lead V cut method enables the RL132 to insert radial lead components at a speed of 0.14s/component. Either a 2-pitch (2.5mm/5.0mm), 3-pitch (2.5mm/5.0mm/7.5mm) or 4-pitch (2.5mm/5.0mm/7.5mm/10.0mm) option can be selected.

The fixed feeder unit method and an out-of-component detection function allow ongoing component replenishment and long-term runs. PCB of 650mm x 381mm can be processed.

Specifications

Model ID RL132
Model No. NM-EJR5A NM-EJR6A
PCB dimensions (mm) L 50 x W 50 to L 508 x W 381
Max.speed 0.14 s/component
No.of component inputs 40 80 (Connection mode), 40 + 40 (Exchange mode)
Applicable components Pitch 2.5/5.0 mm (standard), 7.5 mm and 10 mm (option), Resistor, Electrolytic capacitor, Ceramic capacitor, LED, Transistor, Filter, Resistor network
PCB exchange time about 2 s to about 4 s (Room temperature 20 °C)
Insertion direction 360°direction by 1°increment
Electric source *1 3-phase AC 200 V, 3.5 kVA
Pneumatic source 0.5 MPa, 80 L/min (A.N.R.)
Dimensions (mm) W 2 104 x D 2 183 x H 1 575 *2 W 3 200 x D 2 417 x H 1 575 *2
Mass *3 1 750 kg 2 350 kg

Notes

  1. Compatible with 3-phase 220 / 380 / 400 / 420 / 480 V
  2. Excluding signal tower
  3. Only for main body
  • * Values such as maximum speed may vary depending on operating conditions.
  • * Please refer to the “Specification” booklet for details.